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Acid Potassium Chloride Zinc Electroplating Brightener

Brightener The main brightener can produce remarkable brightening and leveling effect. If the content is too high, the coating in the low current density area will become thinner, and the bottom will be exposed after passivation, which will easily lead to increased brittleness of the coating and affect the passivation quality. The content is too low, the coating bright leveling effect is not good. The content in the bath is maintained at 0.8-2ml/L.

Description

Additives play an important role in plating solution. In general, additives are added according to KA.h consumption. If the proportion is out of proportion, add it according to the bath volume after adjusting by hull bath experiment.

Without additive plating solution, the coating is gray and rough, and the range of cathode current density is very small.

After adding appropriate amount of additives, the coating can be fine and bright, the current density is expanded, the dispersion ability and covering ability are improved, too high additives will cause brittleness of the coating, passivation film fall off and color change.

The general total amount should be controlled within the range of 25-30ml/L.

 

Brightener

The main brightener can produce remarkable brightening and leveling effect.

If the content is too high, the coating in the low current density area will become thinner, and the bottom will be exposed after passivation, which will easily lead to increased brittleness of the coating and affect the passivation quality.

The content is too low, the coating bright leveling effect is not good. The content in the bath is maintained at 0.8-2ml/L.

 

Acid potassium chloride zinc electroplating brightener

Packing specifications: 25kg/plastic drum

200kg/plastic drum

1000kg/plastic drum on metal pallet

Payment: T/T or L/C

Delivery Port: Tianjin or Qingdao

Test Institution: SGS or CCIC

Capacity: 5000 MT per month

Period of Validity: 7 days

 

USE: 1. Metal surface treatment electro-galvanized

2. Galvanized standard parts, such as screw, nuts, and bolts

3. Metal accessories and metal fittings need to be galvanized

4. Electric galvanizing parts color has silver white, blue white, and color

 

Common failures and processing method

Problem Description

Probable cause

Solutions

 

 

 

Poor brightness

Lack of brightener

Lack of softener

Organic

impurity pollution

Brightener supplement

Softener supplement

Activated

carbon filtration

 

Poor coverage

No coating in hole and concave

 

Lack of brightener

Lack of softener

Low potassium chloride

The bath temperature

becomes higher

Aluminum

impurity pollution

Brightener supplement

Softener supplement

Potassium

chloride supplement

Lowering temperature

Treat with zinc powder

 

The bright range is narrow and the coating is easy to burn

 

The PH value of the bath increases

Lack of zinc

Lack of boric acid

Lack of softener

Adjust PH value with dilute hydrochloric acid

Zinc

chloride supplement

Boric acid supplement

Softener supplement

 

The coating has white mist

 

Effect of

organic impurities

Poor cleaning after plating

Activated

carbon filtration

Change the

cleaning water

 

The coating blackening after acid dipping

Iron impurity

Copper impurity

Hydrogen peroxide treatment and filtration

Treat with zinc powder

 

Roller holes appear

in the coating

 

Lack of softener

Iron impurity

Excessive current

Lower zinc

Over loading of work

 

Softener supplement

Hydrogen peroxide treatment and filtration

Lower total current

Zinc

chloride supplement

Reduced loading

 

 

 

The coating has high brightness, low brittleness, turbidity point of the bath can reach more than 80℃, and bright coating can be plated at 65℃. Its comprehensive performance can be completely comparable with similar foreign products, characteristics are as follows:

1. The bath does not contain ammonium, the wastewater is not polluted and easy to treat.

2. The coating is bright, suitable for low chromium passivation.

3. Adaptable to all kinds of basic materials, such as carbon steel, penetrant steel, cast iron, zinc pressure casting parts can be plated with bright zinc layer.

4. Coating brittleness is small, suitable for thicker zinc plating layer.

5. Additive consumption is low, plating solution maintenance is easy, conducive to reducing production costs.

6. The bath foam is low, both barrel and rack plating can be used.

7. Bath temperature range is wide.

 

Bath formula and technological parameters

 

 

concentration range

Standard concentration

KCl

200-230 g/L

220g/L

ZnCl

60-100 g/L

60g/L (barrel)

Boric Acid

30-40 g/L

35 g/L

HL-93 Softening Agent

20-30 g/L

25 g/L

HL-93 Brightening Agent

0.6 ml/L- 1.0 ml/L

0.8ml/L

Temperature (℃)

10-55℃

40℃

PH value

4.8-5.6

5.2

DK (A/dm2)

0.1-5

3

 

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